High Temperature Heat Treatment Burner

The China High Temperature Heat Treatment Burner manufactured by Huashuo Company is equipped with a closed-loop intelligent temperature control system. This system precisely regulates the overall heat distribution in the furnace, reducing the problem of material differences caused by local temperature variations.

Core selling point

Compared with the traditional hot air heating mode, infrared radiation heating has a deep penetration heating effect. The surface and core of the workpiece are heated simultaneously, ensuring uniform and consistent transformation of the martensite structure, and reducing hard spots, deformation, and uneven performance. The combustion system has been optimized through proportion design, with fuel fully burned, resulting in lower heat loss. It can maintain stable high-temperature working conditions continuously for a long time and is suitable for automated heat treatment production lines operating in three shifts throughout the day. The overall structure is sturdy and compact, with convenient maintenance, taking into account both high-precision processing requirements and long-term energy-saving operation needs. It is widely used in metal workpiece heat treatment production lines for hardware accessories, steel structures, aluminum profiles, automotive parts, etc.

Advantages

1. The high-temperature infrared radiation has strong penetrating power. The workpiece is heated uniformly both on the surface and inside. After heat treatment, the material properties are uniform, reducing defective products.
2. The heating speed is fast and the temperature control accuracy is high. It can be matched with different metal high-temperature processes to avoid over-burning and insufficient heating.
3. The heat loss is low and the gas utilization rate is high. It supports long-term continuous high-temperature operation, effectively reducing the energy cost of heat treatment.

Parameters

The natural gas consumption of the burner stands between 2.8 and 4 cubic meters per hour during the heating-up phase. Once the target working temperature is fully stabilized, the gas usage will decrease to roughly 2 cubic meters per hour. Besides, the equipment is engineered to sustain stable 24-hour non-stop continuous operation to meet mass production demands.

Notes for Attention

Regularly clean the dust and impurities in the burner, standardize the connection of the gas pipeline, avoid air burners, strictly control the working temperature to prevent equipment damage due to overheating.

Material Advantage

The use of high-temperature-resistant aluminized radiation tubes ensures excellent oxidation resistance and corrosion resistance, with uniform heat conduction. The entire machine's metal structure is sturdy and durable, and it does not deform under long-term high-temperature conditions.

FAQ

Q1: What materials and heat treatment processes is the High Temperature Heat Treatment Burner suitable for?

A: It is applicable to various metal substrates such as steel, aluminum alloy parts, alloy hardware, structural components, etc. It can be paired with various overall heat treatment processes such as annealing, quenching, tempering, and normalizing.

Q2: What is the core difference from traditional hot air heating burners?

A: It mainly uses deep infrared radiation for penetrating heating, achieving simultaneous heating of the surface and interior of the workpiece, resulting in better consistency of material performance and higher thermal efficiency, significantly reducing the batch defect rate.

Q3: Can it operate continuously at high temperature for 24 hours?

A: It supports 7×24-hour continuous industrial operation. The aluminizing radiation tubes have excellent high-temperature oxidation resistance and stable long-term operation performance, suitable for continuous production mode of automated heat treatment lines.

Q4: Can it precisely match the process temperature curves of different metal workpieces?

A: It is equipped with an intelligent temperature control system, which can precisely set and maintain the process temperature curves, reducing process defects such as overheating and insufficient heating, and is compatible with various customized heat treatment process parameters.

Q5: Has the overall gas consumption improved compared to traditional equipment?

A: The infrared radiation heat conduction mode reduces ineffective heat loss, significantly improves gas utilization rate, and can effectively reduce the overall energy consumption cost of the heat treatment workshop during long-term continuous production.

Q6: How is the installation compatibility? Can it be adapted to existing heat treatment furnaces?

A: It supports connection with mainstream belt furnaces, roller furnaces, and box-type heat treatment furnaces. It can be adapted and debugged according to the structure of the existing furnace body, with a short adaptation period and strong compatibility.

Q7: What are the key points and cycles of daily maintenance?

A: Regularly check the sealing of the gas pipeline, the status of the combustion head, and the surface condition of the radiation tubes. Clean the air intake filter device. Complete periodic maintenance according to the equipment manual to ensure long-term stable operation.