High Temperature Catalytic Burner

The High Temperature Catalytic Burner uses a high-temperature-resistant catalytic carrier. It achieves complete combustion without open flame, has uniform and stable infrared heat radiation, is resistant to high temperatures and corrosion, and has excellent exhaust gas purification performance. It is suitable for industrial high-temperature continuous production lines such as metal tempering and powder high-temperature curing.

Core Differentiation Advantage

1. Catalytic Low-Temperature Complete Combustion Technology, Safety Level Leading in the Industry

Different from traditional open flame burners that rely on flames for combustion and have risks of backfire and flame overflow, our High Temperature Catalytic Burner adopts flameless catalytic decomposition combustion. It relies on high-temperature corrosion-resistant catalytic carriers to achieve complete gas low-temperature decomposition reactions throughout the process, with no visible flames. This completely eliminates the safety risks of open flame operations in industrial workshops, and is suitable for sealed drying furnaces, spray curing furnaces, heat treatment furnaces and other high-safety requirements working conditions, with a higher production fault tolerance rate.

2. Combines Combustion and Purification into One, Equipped with Self-Purification Function for Exhaust Gas

Unlike ordinary burners that only provide heating and cannot handle exhaust gas, this equipment is equipped with an efficient catalytic reaction layer. It can decompose trace impurities and process volatiles in the gas while providing heating, significantly improving the cleanliness of the exhaust gas, reducing nitrogen oxide and other pollutant emissions to an extremely low level, easily meeting the strict emission standards of industrial environmental protection, and suitable for spray, metal heat treatment and other production lines with strict environmental control.

3. Infrared Constant Temperature with Low Loss, Outstanding Capacity Consumption Advantage

Abandoning the drawbacks of traditional equipment's heat convection loss and large local temperature differences, this equipment releases uniform infrared heat sources stably through catalytic carriers. The heat field has strong penetration and good heat retention effect, significantly reducing ineffective heat loss. Under a constant 280℃ high-temperature condition, the gas utilization rate is significantly higher than that of conventional combustion equipment, and long-term continuous production can stably reduce the gas energy consumption cost of the factory.

4. High-temperature-resistant and corrosion-resistant carriers with long-term stability

The core catalytic substrate has undergone special high-temperature and corrosion-resistant modification treatment, which can withstand 280℃ continuous high-temperature impact and mild corrosion from industrial smoke, and does not age, powder, or fail easily under high temperatures. Compared with ordinary heating equipment, it has stronger high-temperature fatigue performance, stable heat output throughout the process, and will not have problems such as later heat efficiency decline and temperature drift. The equipment has a longer service life, lower operation and maintenance costs, and is more suitable for high-precision high-temperature processes, resulting in higher product yield.

Application scenario

Suitable for 280℃ working conditions, it is used for tempering of metal parts, high-temperature curing of powder coatings, drying of hardware paint, etc. in high-temperature assembly lines. It features low emissions and no open flames, and is compatible with continuous industrial heating production.

Actual performance test (factory measured data)

280℃ extreme high-temperature durability test

High Temperature Catalytic Burner operated continuously for 72 hours at full load at 280℃, maintaining a constant temperature. The catalytic carrier showed no aging, deformation, or delamination failure. There was no open flame, heat interruption, or temperature drift throughout the process. The heat output power remained stable, fully compatible with industrial three-shift continuous high-temperature mass production conditions.

Emission purification test of exhaust gas

After being tested under third-party working conditions, the catalytic combustion reaction of the equipment was thorough, with extremely low residual amounts of organic volatile substances and exhaust gas. Nitrogen oxide emissions were far below industry limits. The purification rate was stable, and it could fully meet the factory's environmental inspection and compliance production requirements.

Gas utilization rate and energy consumption comparison test

The comparison test under the same working conditions and temperature zone showed that this machine's catalytic cracking combustion was more thorough, with a significant increase in heat utilization rate. After stable constant temperature, the gas consumption was lower, and the energy-saving effect was remarkable during long-term continuous operation, truly reducing the factory's energy consumption expenses.

High-temperature anti-corrosion and anti-aging test

Operation under simulated high-temperature, micro-corrosion, and dust attachment harsh working conditions. The catalytic carrier and the equipment body showed no corrosion, carbon deposition, or blockage problems. The uniformity of heat source output was not degraded. It had strong resistance to industrial production environment interference and was suitable for complex industrial production environments.

Uniformity of thermal field across the entire range process test

Multi-point furnace temperature difference detection, the overall thermal field distribution of the furnace is balanced, without local overheating or low-temperature blind areas. The consistency of heat treatment and powder solidification of the products is excellent, and the qualified rate is stable and meets the standards. There were no batch process defects.

Installation steps

Arrange thermal radiation tubes within the heating chamber, mount thermal radiation burners, wire up electrical circuits and natural gas pipelines, link the control cabinet, and conduct full equipment commissioning.

FAQ

Q:Can I only buy some spare parts from you?
A:Our equipment can be purchased individually at the minimum.

Q:If OEM is acceptable?
A:Can accept OEM.