Low Temperature Catalytic Burner

The gas undergoes complete combustion through catalytic reaction, with extremely low pollutant emissions, meeting green environmental standards. Unlike traditional high-temperature hot air and open flame heating equipment, the Low Temperature Catalytic Burner produced by Huashuo factory eliminates problems such as high-temperature burns, workpiece thermal deformation, yellowing of paint surfaces, and food spoilage. At the same time, it has extremely low heat loss and stable constant temperature energy consumption, supporting long-term uninterrupted continuous operation. It is widely applicable to light industrial low-temperature processing scenarios such as food drying, low-temperature curing of spraying, and drying of packaging materials, and is a modern industrial heating source equipment that is safe, clean, and low in consumption.

Product Usage Instructions

1. Before Startup

Before using the Low Temperature Catalytic Burner, check the sealing of the gas pipeline, the smoothness of the intake, and the surface condition of the catalytic carrier to ensure there is no dust accumulation, blockage, or gas leakage. Confirm that the workshop ventilation is normal before starting the machine.

2. Operating Instructions for Startup

The equipment adopts the low-temperature catalytic start-up mode. No open flame preheating is required. After startup, it automatically enters the catalytic combustion state, with uniform temperature rise and stable temperature. The low-temperature constant temperature range can be set according to the process requirements of the workpiece. The equipment automatically maintains a constant heat field without the need for repeated manual adjustment.

3. Appropriate Usage for Working Conditions

For lightweight and easily deformed materials such as films, packaging paper, thin coatings, and food materials, the low-temperature infrared gentle heating mode is adopted to avoid local high temperatures causing shrinkage, cracking, color change, and quality damage.

4. Continuous Production Usage

Support 24-hour continuous operation of the assembly line. The combustion state during the constant temperature stage is stable, and there is no need for frequent start-stop. It is suitable for continuous production lines of automated drying, curing, and dehydration.

5. Standard Shutdown Instructions

After production, close the gas valve first. Keep the equipment running in idle mode for a moment to allow the equipment to dissipate heat naturally. Wait for the machine body temperature to naturally drop before cutting off the power supply to avoid aging and carbon deposition of the carrier due to high-temperature shutdown.

Application scenario

Suitable for applications such as powder low-temperature curing, food material drying, paper product packaging drying, leather processing, and plastic part manufacturing, where there is a need for temperature sensitivity and low emissions in the continuous heating process of production lines.

Use and Maintenance

Regularly check whether the catalytic carrier is clogged with ash, inspect the sealing performance of the gas pipeline, strictly control the working low-temperature range, regularly calibrate the temperature control, and avoid damage to the catalytic components due to overheating.

Daily maintenance and care

1. Regular cleaning of the catalytic carrier

After long-term operation, the surface of the Low Temperature Catalytic Burner is prone to dust and fiber impurities adhering. It is necessary to clean it gently regularly to ensure sufficient catalytic reaction and uniform heat dissipation, and to prevent the decline in heating efficiency.

2. Regular pipeline leak detection

Conduct monthly air-tightness checks on the intake joints, valves, and pipelines to eliminate micro-leaks and ensure stable pressure regulation, thereby guaranteeing the safety and stability of the combustion condition.

3. Calibration of the temperature control system

Periodically calibrate the temperature control instruments and sensing probes to prevent temperature deviations and ensure the accuracy of the low-temperature process, avoiding substandard drying and curing effects.

4. Avoid using beyond the operating conditions

The equipment is a dedicated model for low-temperature catalysis. Long-term operation beyond the temperature and load limits is prohibited to prevent premature aging and failure of the catalytic carrier, and to extend the service life of the equipment.

5. Prevent dust accumulation during shutdown

When the equipment is in a long-term idle state, it is necessary to cover the entire machine with dust-proof covers to prevent dust and moisture from entering the equipment interior, and to avoid any faults such as unstable combustion or slow temperature rise during the next startup.

6. Regular inspection of the combustion status

Conduct daily inspections to observe the heating condition. If there are abnormal phenomena such as slow heating, uneven heating, or residual odors, the equipment should be stopped for troubleshooting in time to prevent running with faults.

FAQ

Q:Could you please provide pictures of the equipment and case demonstrations?
A:We can provide pictures of the equipment and case demonstrations.

Q: What is the material of the heat radiation pipeline and is its length fixed or customized?
A:The radiation tube is made of aluminized pipe, featuring high heat radiation, heat resistance, oxidation and corrosion resistance with firm coating. Its length can be customized based on your heating chamber size.