Medium Power Infrared Burner

Huashuo Factory specializes in supplying Medium Power Infrared Burners. This product is specifically designed to be suitable for drying, dehydrating, and coating curing processes of hardware accessories, steel furniture, and small metal workpieces. It balances heating efficiency and process accuracy. The equipment has a low installation threshold and flexible retrofitting capabilities, perfectly meeting the usage requirements of small and medium-sized automated drying lines and customized drying tunnels. At the same time, the combustion condition is stable, and the environmental emissions meet standards. The long-term operation failure rate is low, making it a highly suitable heat source equipment for small and medium-sized factories to replace traditional heating equipment and reduce costs while improving quality.

Core advantage

1. Lightweight and compact structure, with extremely strong installation adaptability

The entire machine is small in size and does not occupy the workshop space. It does not require significant modification of the original equipment structure. The disassembly and assembly are convenient, and the debugging is simple. It can flexibly adapt to various new and old medium and small-sized drying production lines, and is suitable for various non-standard and standard drying tunnel scenarios.

2. Full metal body, durable and reliable, with low operation and maintenance costs

The use of an integrated full metal high-temperature-resistant and corrosion-resistant body allows it to withstand continuous high-temperature conditions and slight corrosion in the workshop for a long time. The operation is stable and not prone to damage, with excellent resistance to heat aging and deformation. It significantly reduces the cost of equipment replacement and daily operation and maintenance.

3. Medium-frequency stable heating, with wider process adaptability

The use of medium-power balanced heating design ensures stable and non-aggressive heat output and uniform heat field distribution. It not only meets the rapid drying and curing requirements of workpieces but also avoids local high-temperature burns, coating yellowing and deformation problems. It is suitable for the processing of most hardware and furniture workpieces.

4. Dust-free infrared heating, significantly improving product quality

Relying on pure infrared radiation heating, there is no air circulation or dust stirring in the workshop. The workpiece drying and curing process is clean and dust-free, effectively eliminating problems such as paint particle, defect, and uneven color. It steadily improves product appearance and yield rate.

5. Full energy-saving combustion, lower long-term production costs

The gas combustion ratio is reasonable, the combustion is thorough and complete, the ineffective heat loss is extremely low, the constant temperature operation energy consumption is stable. Compared with traditional heating equipment, the energy-saving effect is significant. It is suitable for long-term batch production in small and medium-sized factories and effectively reduces gas costs.

6. Low nitrogen environmental emission, compliant and green production

The equipment has complete combustion, low pollutant emissions. It complies with industrial environmental emission standards and can easily pass workshop environmental inspections, meeting the requirements of small and medium-sized enterprises for green and compliant production, without environmental rectification risks.

Attention

Before use, check the gas sealing performance. The temperature should not exceed 280℃. Regularly remove carbon deposits. Maintenance requires disconnection of gas and power supply, and cooling before operation.

Parameters

The consumption of natural gas per hour ranges from 2.8 cubic meters to 4 cubic meters. Once the temperature stabilizes, it can reach around 2 cubic meters. The machine can operate continuously for 24 hours.

Installation steps

Arrange the heat radiation pipes in the heating space, install the heat radiation burner, connect the circuit and the natural gas pipeline, connect the control cabinet, and debug the operation of the equipment.

Product actual performance test

1. Body durability and high-temperature resistance test

The fully metal body equipped with the equipment has undergone long-term high-temperature cyclic impact tests. It can operate continuously at a temperature of 280℃ without any deformation, rusting, aging or cracking. The structural strength of the body is stable, and it is suitable for long-term uninterrupted operation of medium-sized production lines.

2. Uniformity test of the entire thermal field

Through multi-point temperature difference sampling detection, the infrared radiation thermal field distribution of the equipment is balanced, there are no hot spots or cold zones, and the drying and curing degree of batch workpieces are uniform. This completely solves the process problems of local drying and uneven curing of small-sized workpieces.

3. Adaptation test for medium-sized production lines

For various medium-sized automated drying lines and small custom drying rooms, the equipment is tested for adaptation. The equipment can quickly connect to the production line operation rhythm, has sensitive start-stop response, precise temperature control without drift, and is compatible with the standardized production of various furniture and hardware workpieces.

4. Energy-saving and energy consumption comparison test

Under the same temperature control conditions and the same production conditions, compared with traditional hot air heating equipment, this machine has a higher gas utilization rate, lower energy consumption loss during the constant temperature stage, and stable energy-saving advantages for long-term continuous production.

5. Environmental protection emission test

Our Medium Power Infrared Burner has undergone professional working condition exhaust gas testing. The equipment burns fully, and the emission values of nitrogen oxides and other pollutants are far lower than industry standards. There is no odor or harmful residues, and it meets the regular environmental protection compliance production requirements of the factory.

6. Dust-free process measurement

The entire process is a non-convection wind disturbance heating test. The dust suspension amount in the workshop is extremely low, the surface of the workpiece has no impurities attached, the painted surface of the workpiece after drying and curing is smooth and shiny, and the stability of the product appearance and quality has been significantly improved.

Application scenario

Suitable for processing of hardware accessories, steel furniture, aluminum profiles, and small automotive parts. It is used for powder coating curing within 280℃, constant temperature drying, and low-temperature heat treatment in industrial baking processes.